Precision Honing Solution rau Ultra-Long Hydraulic Lub tog raj kheej, Hydraulic Hoists thiab Heavy Industrial Cheebtsam

Daim ntawv thov txheej txheem

Ntev stroke Cheebtsam yog dav siv nyob rau hauv kev lag luam nyob qhov twg ntev - deb linear txav thiab siab load peev xwm yuav tsum tau. Piv nrog rau cov pa hydraulic thooj voos kheej kheej, lub tog raj kheej lub tog raj kheej ntev ntev ua haujlwm ntev, qhov loj ntawm cov qauv thiab cov kev cai nruj dua rau kev ua haujlwm sab hauv.

Cov ntawv thov ntev stroke muaj xws li:

• Hydraulic hoist systems
• Loj hydraulic thooj voos kheej kheej
• Mining tshuab
• Cov khoom siv tsim kho
• Cov khoom siv steel zeb
• Heavy industrial hydraulic systems
• Marine engineering khoom
• Cov dej num kev txuag dej

Tej yam mob stroke ntev muaj xws li:

• Dam rooj vag hydraulic kheej kheej
• Loj lifting thooj voos kheej kheej
• Excavator boom cylinders
• Mining txhawb lub tog raj kheej
• Hydraulic nias lub tog raj kheej
• Industrial actuator cylinders

Rau cov khoom no, lub puab tsaig yog qhov chaw ua haujlwm uas ncaj qha hu rau:

• Piston seals
• Qhia rings
• Hydraulic roj

Qhov zoo ntawm lub bore txiav txim siab:

• Hydraulic leakage npaum li cas
• Movement smoothness
• Sealing kev pab cuam lub neej
• Kev siv hluav taws xob
• Cov cuab yeej ntseeg tau

Lub tog raj kheej ntev tsis yog ib lub tog raj kheej loj. Raws li qhov ntev machining nce, tswj bore geometry ua nyuaj zuj zus.

Piv txwv li:

Lub tog raj kheej hydraulic nrog:

• Txoj kab uas hla: Φ500mm
• Stroke ntev: 12000mm

Tej zaum yuav tau txais qhov ntev ntawm ob qho kawg, tab sis qhov yuam kev me me raws li qhov ntev tuaj yeem ua rau:

• Taub taper
• Straightness sib txawv
• Kev sib txuas tsis sib xws
• Nce kev sib txhuam

Liruite txhim kho Long Stroke Honing Solutions raws li CNC kab rov tav honing tshuab, muab precision puab - qhov kev daws teeb meem rau hydraulic thooj voos kheej kheej thiab ntev sib sib zog nqus - qhov chaw.

Liruite kab rov tav honing tshuab yog tsim rau ntev -stroke machining daim ntaub ntawv, nrog customized configurations txhawb stroke ntev mus txog 20000mm.

Ntev Stroke Honing Machining Challenges

Kev Sib Tw 1: Txhim kho qhov ncaj ncaj ntawm qhov ntev ntev

Qhov kev sib tw loj tshaj plaws nyob rau hauv ntev stroke honing yog tswj geometry thoob plaws tag nrho machining ntev.

Thaum lub cylinder ntev mus txog:

• 5 m ib
• 10 meters
• 20 meters
• me me machining sib txawv tuaj yeem sib sau.

Cov teeb meem tshwm sim muaj xws li:

Taper yuam kev

Lub bore txoj kab uas hla hloov maj mam los ntawm ib kawg mus rau lwm qhov.

Ua rau:

• Tsis sib npaug txiav siab
• Cov cuab yeej hnav
• Tsis zoo machining stability

Kev ncaj ncees Deviation

Lub centerline ntawm lub bore tsis zoo kawg nkaus ncaj.

Ua rau:

• Workpiece deformation
• Kev txhawb nqa tsis txaus
• Tool deflection

Roundness yuam kev

Tus ntoo khaub lig-section tsis zoo tag nrho.

Ua rau:

• Uneven machining nyiaj pub dawb
• Cov ntaub ntawv kev ntxhov siab tso tawm

Ntev stroke honing yuav tsum muaj kev ruaj khov ntawm lub taub hau honing thoob plaws tag nrho stroke.

Liruite siv servo- tswj cov tshuab reciprocating kom tswj tau qhov kev txav mus los thiab qhov chaw nyob rau lub sijhawm ntev - machining nrug.

Technical muaj peev xwm:

Stroke ntev: 1000mm-20000mm

Reciprocating ceev: 0-40m / min

Positioning raug: kwv yees li 0.1mm

Kev Sib Tw 2: Kev txhawb nqa hnyav thiab ntev workpiece

Ntev stroke hydraulic kheej kheej feem ntau muaj:

• Ntev tshaj 10 meters
• Nyhav ob peb tons

Thaum lub sijhawm machining, kev txhawb nqa tsis raug tuaj yeem ua rau:

• Lub tog raj kheej khoov
• Center deviation
• Tsis sib npaug honing siab

Yog li ntawd, ntev stroke honing khoom yuav tsum:

• High rigidity tshuab txaj
• ruaj khov workpiece txhawb nqa
• Qhov tseeb qhov system

Liruite tsim kho cov kev daws teeb meem raws li:

• Lub tog raj kheej txoj kab uas hla
• Lub tog raj kheej ntev
• Qhov hnyav
• Cov kev xav tau ntau lawm

Cov kev daws teeb meem:

• V- hom fixture
• Ntau qhov chaw txhawb nqa
• Heavy-cov haujlwm txhawb nqa

Rau cov ntawv thov hydraulic lub tog raj kheej, Liruite hydraulic honing tshuab tuaj yeem nruab nrog V- hom fixtures haum rau cov kab loj loj workpieces.

Kev Sib Tw 3: Nto Zoo Sib Nqus Sib Nqus Hla Ntev Stroke

Lub tog raj kheej hydraulic ntev yuav tsum muaj qhov zoo tib yam ntawm qhov chaw txij thaum pib mus rau qhov kawg ntawm lub bore.

Lub bore nto yuav tsum tswj:

• Ruaj khov roughness
• Uniform crosshatch kaum sab xis
• Cov roj khaws cia muaj peev xwm sib xws

Yog tias qhov zoo ntawm qhov chaw hloov pauv raws li kev mob stroke:

• Foob hnav nce
• Hydraulic efficiency txo
• Lub tog raj kheej lub neej yog txo

Honing tsim ib qho kev tswj hwm micro-mesh qauv ntawm qhov bore nto.

Cov qauv no pab:

• Khaws cov roj lubrication
• Txo kev sib txhuam
• Txhim kho kev sealing

Hom Liruite ntev stroke honing muaj peev xwm:

Ntev Stroke Honing Requirements

Yam yuav tsum tau muaj

Rau kev lag luam sib txawv, Liruite teeb tsa cov tshuab raws li kev ua haujlwm tiag tiag.

Piv txwv:

Hydraulic Hoist Lub tog raj kheej

Yam yuav tsum tau muaj:

• Lub taub hau taub: 200mm-1600mm
• Stroke: 5000mm-20000mm
• Kev ntseeg siab ua haujlwm

Heavy Industrial Lub tog raj kheej

Yam yuav tsum tau muaj:

• Lub taub hau taub: 200mm-1600mm
• Stroke: 5000mm-20000mm
• Muaj peev xwm thauj khoom siab

Mining Machinery Lub tog raj kheej

Yam yuav tsum tau muaj:

• Lub taub hau taub: 63mm-890mm
• Stroke: 300mm-8000mm

Liruite Ntev Stroke Honing Solution

Liruite muab kev ua tiav ntev stroke honing kev daws teeb meem:

• Kev xaiv khoom siv
• Tshuab customization
• Honing txheej txheem kev loj hlob
• Tool configuration
• Kev teeb tsa
• Kev txhawb nqa

Kev daws teeb meem yog tsim los rau cov neeg siv khoom uas xav tau:

• Ntxiv -ntev lub tog raj kheej machining
• High bore raug
• ruaj khov batch ntau lawm
• Txo kev hloov kho phau ntawv

Tshuaj 1: Ultra-Long Hydraulic Lub tog raj kheej Honing

Daim ntawv thov

Siv rau:

• Hydraulic hoist cylinders
• Loj lifting systems
• Muaj hydraulic actuators

Tej workpiece:

Ntev:

• 5000mm-20000mm

Txoj kab uas hla:

• 200-1600 hli

Yuav tsum muaj:

• ruaj khov ncaj
• Uniform nto tiav
• Txhim khu kev sealing kev ua tau zoo

Liruite muab:

• Ntev txaj qauv
• Servo reciprocating tswj
• Customized kev them nyiaj yug system
• Tsis siv neeg honing nyiaj

Kev daws 2: Engineering Machinery Ntev Lub tog raj kheej Honing

Engineering machinery xav tau lub tog raj kheej uas ua haujlwm raws li:

• Lub nra hnyav
• Cov xwm txheej cuam tshuam
• Sab nraum zoov ib puag ncig

Daim ntawv thov:

• Excavators
• cranes
• Mining tshuab
• Cov loaders loj

Yam khoom:

• Boom cylinders
• Lub tog raj kheej
• Steering cylinders

Cov txheej txheem honing txhim kho:

• Lub tog raj kheej smoothness
• Foob compatibility
• Kev ua haujlwm ruaj khov

Kev daws 3: Ntev Stroke Lub tog raj kheej kho tshuaj

Ntau lub tshuab loj tsis hloov lub tog raj kheej tom qab hnav.

Xwb, manufacturers restore lub tog raj kheej los ntawm:

• Kev tshuaj xyuas saum npoo
• Kho qhov rooj
• sib sib zog nqus
• Kev ntsuas zaum kawg

Cov txiaj ntsig:

• Tus nqi hloov qis dua
• Extended khoom siv lub neej
• Txo downtime

Daim ntawv thov:

• Kev kho cov khoom siv mining
• Hydraulic xovxwm tu
• Heavy machinery refurbishment

Liruite Ntev Stroke Honing Tshuab Configuration

Liruite ntev stroke honing tshuab feem ntau muaj xws li:

• Tshuab txaj
• Spindle system
• Servo reciprocating system
• Servo pub system
• Hluav taws xob tswj qhov system
• Cua txias thiab lim system
• Lubrication system
• Fixture system
• Honing cuab yeej

1. Cov qauv txaj ntev

Ntev stroke machining yuav tsum tau lub tshuab txaj muaj peev xwm tswj tau:

• Cov qauv rigidity
• Linear raug
• Ntev - lub sij hawm ruaj khov

Liruite tsim cov qauv tshuab raws li machining ntev.

Muaj configurations:

• 3000 hli
• 5000 hli
• 8000 hli
• 10000 hli
• 20000mm customized qauv

Piv txwv li, Liruite hydraulic honing tshuab series suav nrog cov qauv ntawm 1000mm mus rau 10000mm qhov tob, nrog rau kev teeb tsa tshwj xeeb txuas mus rau 20000mm.

2. Servo Reciprocating System

Lub reciprocating system tswj honing lub taub hau txav.

Cov khoom tseem ceeb:

• Servo lub cev muaj zog
• Txo gearbox
• Kev sib kis mechanism
• Linear qhia system

Technical parameters:

• Lub cev muaj zog: 4.5kW
• Ceev: 0-40m / min
• Positioning qhov tseeb: 0.1mm

Qhov zoo:

• ruaj khov ntev -kev txav deb
• Kev tswj kev mob stroke raug raug
• Rov ua dua

3. Servo Feed Compensation System

Thaum lub sij hawm honing, cov khoom tshem tawm maj mam txo.

Lub feed system cia li kho honing siab.

Liruite configuration:

• Servo lub cev muaj zog
• Harmonic reducer
• Precision kis tau tus mob
• Tsis siv neeg roj pob zeb them nyiaj

Feed daws teeb meem:

• 0.001 hli

Cov txiaj ntsig:

• Stable bore dimension
• Txo tus neeg ua haujlwm cuam tshuam
• Kev tsim khoom zoo dua qub

4. CNC tswj qhov system

Liruite siv lub siab honing tswj system nrog:

• 15-nti xim kov npo
• Manual / tsis siv neeg ua haujlwm
• Parameter nco
• Kev kuaj mob yuam kev
• Kev soj ntsuam cov txheej txheem

Lub system qhia:

• Honing lub taub hau txoj hauj lwm
• Stroke txoj hauj lwm
• Pub tus nqi
• Lub sijhawm ua haujlwm
• Tshuab xwm txheej

Cov neeg ua haujlwm tuaj yeem kho tau yooj yim:

• Stroke ceev
• Spindle ceev
• Pub tus nqi
• Honing siab

5. Cua txias thiab pom qhov system

Ntev stroke honing generates nruam machining khib nyiab.

Liruite filtration system muaj xws li:

• Sib nqus filtration
• Secondary filtration
• Txias qhov system

Technical configuration:

• Filtration capacity: >50L / min
• Roj tank peev xwm: kwv yees li 500L

Qhov zoo:

• Cleaner honing roj
• Qhov kub thiab txias
• Txhim kho nto zoo

Ntev Stroke Honing txheej txheem

Ntev stroke honing yuav tsum tau tswj cov txheej txheem machining. Qhov ntev ntawm lub tog raj kheej, qhov nyuaj dua nws yog kom tswj tau cov kev ua haujlwm zoo ib yam thoob plaws tag nrho qhov ntev ntawm qhov tho.

Liruite txhim kho txhua qhov ntev stroke honing txheej txheem raws li:

• Workpiece qauv
• Cov yam ntxwv ntawm cov khoom
• Ua ntej- machining mob
• Yuav tsum muaj qhov tseeb
• Ntau lawm ntau

Ib txheej txheem ib txwm muaj xws li:

Kauj Ruam 1: Ua ntej-Kev ntsuas qhov ntsuas ntawm Machining

Ua ntej honing, lub tog raj kheej raj feem ntau mus txog:

• Txiav
• Vuam los yog kev kho cua sov
• Rough tho txawv
• Semi-ua tiav machining
• Cov nyiaj seem machining ncaj qha cuam tshuam rau honing efficiency.

Liruite engineers soj ntsuam:

Ntog Kho

Xws li:

• Txoj kab uas hla uas twb muaj lawm
• Taper
• Kev ncaj
• Deg tsis xws luag

Cov khoom siv

Xws li:

• Cov pa roj carbon steel
• Hlau alloy
• Stainless hlau
• Cov khoom siv tshwj xeeb customized

Cov khoom sib txawv yuav tsum sib txawv:

• Honing pob zeb
• Pub siab
• Spindle ceev
• Stroke parameters

Kauj Ruam 2: Kev teeb tsa workpiece thiab sib dhos

Lub tog raj kheej hydraulic ntev yuav tsum tau muab tso rau qhov tseeb ua ntej machining.

Kev teeb tsa tsis raug yuav ua rau:

• Center deviation
• Tsis sib npaug honing siab
• bore geometry yuam kev

Liruite ntev stroke honing cov kev daws teeb meem siv customized txhawb fixtures raws li workpiece loj.

Hom kev daws teeb meem:

V-Type Fixture

Haum rau:

• Hydraulic thooj voos kheej kheej
• Cov raj ntev
• Nruab nrab thiab loj txoj kab uas hla

Hom clamping ntau yam:

Φ50mm-Φ620mm rau tus qauv sib sib zog nqus qhov qauv. (lrtmech.com ua)

Rau lub tog raj kheej hydraulic loj, cov khoom siv kho kom haum tuaj yeem tsim raws li cov neeg siv khoom xav tau.

Kauj Ruam 3: Rough Honing

Thawj theem honing tsom rau kev kho geometry.

Lub hom phiaj tseem ceeb:

Correct Bore Deviation

Tshem tawm:

• Cov cim tho txawv
• Cov cheeb tsam siab
• Uneven machining nyiaj pub dawb

Txhim kho Bore Shape

Yog:

• Ovality
• Taper
• Straightness sib txawv

Rau ntev stroke cylinders, ntxhib honing tsim lub hauv paus ruaj khov rau qhov kawg precision honing.

Kauj Ruam 4: Precision Honing

Precision honing tswj qhov kawg ua haujlwm nto.

Tus txheej txheem tsim ib tug ntoo khaub lig-hatch qauv ntawm lub puab bore.

Cov qauv no muab:

• Cov roj khaws cia zoo dua
• Kev sib txhuam qis
• Txhim kho foob kev txav
• Lub tog raj kheej ua haujlwm ntev dua

Hom Liruite machining peev xwm:

Kauj Ruam 5: Kev Tshawb Fawb Kawg

Tom qab honing, Liruite pom zoo tshuaj xyuas raws li cov neeg siv khoom zoo.

Cov khoom kuaj xyuas muaj xws li:

Kev soj ntsuam kab

Tshawb xyuas:

• Qhov loj me
• Txoj kab uas hla sib xws

Tshawb xyuas Geometry

Tshawb xyuas:

• Roundness
• Cylindricity
• Kev ncaj

Kev soj ntsuam saum npoo

Tshawb xyuas:

• Roughness
• Honing qauv
• Deg mob

Rau kev siv hydraulic, bore zoo ncaj qha cuam tshuam rau:

• Hydraulic efficiency
• foob ​​lub neej
• Cov cuab yeej ntseeg tau

Ntev Stroke Honing Applications

Daim Ntawv Thov 1: Hydraulic Hoist Lub tog raj kheej Honing tov

Hydraulic hoists yog ib qho ntawm cov kev xav tau tshaj plaws rau kev siv stroke ntev.

Lawv feem ntau siv nyob rau hauv:

• Hydropower chaw nres tsheb
• Dam rooj vag
• Dej engineering tej yaam num
• Heavy lifting systems

Yam yuav tsum tau muaj:

Lub cylinder yuav tsum ua haujlwm ruaj khov raws li:

• Ntev - lub sij hawm thauj khoom
• Sab nraum zoov tej yam kev mob
• High -siab hydraulic systems

Liruite muab:

• Ntxiv -ntev tshuab txaj tsim
• Loj txoj kab uas hla honing muaj peev xwm
• Customized kev them nyiaj yug system
• ruaj khov servo tswj

Daim Ntawv Thov 2: Engineering Machinery Lub tog raj kheej Honing

Engineering machinery yog ib lub lag luam loj tshaj plaws rau hydraulic kheej kheej.

Daim ntawv thov:

• Excavators
• cranes
• Cov cuab yeej siv mining
• Cov loaders loj
• Tunnel tshuab

Cov yam ntxwv ntawm lub tog raj kheej kheej kheej:

Common Cheebtsam:

• Boom lub tog raj kheej
• Lub tog raj kheej
• Lub thoob lub tog raj kheej
• Steering cylinder

Lub machining yuav tsum tau tsom rau:

• Siab hnav tsis kam
• Smooth piston txav
• ruaj khov sealing kev ua tau zoo

Daim Ntawv Thov 3: Mining Machinery Lub tog raj kheej Honing

Cov khoom siv mining ua haujlwm nyob rau hauv ib puag ncig hnyav.

Kev paub txog hydraulic kheej kheej:

• High cuam tshuam load
• Cov plua plav paug
• Kev ua haujlwm tsis tu ncua

Daim ntawv thov:

• Hydraulic txhawb nqa
• Mining excavators
• Cov khoom siv hauv av

Yam yuav tsum tau muaj:

Liruite cov kev daws teeb meem pab cov tuam txhab ua tiav:

• Txhim kho bore zoo
• Txo kev hnav khaub ncaws
• Kev txij nkawm ntev dua

Daim Ntawv Thov 4: Heavy Industrial Equipment

Kev lag luam hnyav yuav tsum muaj lub tog raj kheej hydraulic loj rau:

• Steel mills
• Hydraulic presses
• Forging khoom
• Shipyard machinery

Yam yuav tsum tau muaj:

Loj industrial cylinders xav tau:

• Lub tshuab muaj zog rigidity
• ruaj khov ntev stroke txav
• Kev ntseeg siab machining raug

Yuav Ua Li Cas Xaiv Ntev Stroke Honing Tshuab?

Xaiv lub tshuab stroke ntev honing yuav tsum tau ntau tshaj li kev kuaj lub tog raj kheej ntev.

Liruite xav kom cov neeg siv khoom ntsuas cov hauv qab no.

1. Npog txoj kab uas hla

Qhov sib txawv bore loj yuav tsum sib txawv honing hau.

Piv txwv:

Lub tog raj kheej nruab nrab

Txoj kab uas hla:

Φ50mm-Φ300mm

Haum rau:

Engineering machinery thooj voos kheej kheej

Me hydraulic actuators

Lub tog raj kheej loj

Txoj kab uas hla:

Φ300mm-Φ1600mm

Haum rau:

Hydraulic hoists

Heavy industrial cylinders

2. Stroke Ntev

Kev mob stroke txiav txim siab tshuab qauv.

Common configurations:

3. Ntau lawm ntim

Cov chaw tsim khoom sib txawv yuav tsum muaj qib automation sib txawv.

Kho Rhiav

Pom zoo:

• Flexible fixture
• Kev tuav pov hwm
• Kev kho yooj yim

Lub tog raj kheej Chaw tsim tshuaj paus

Pom zoo:

• CNC tswj
• Parameter cia
• Tsis siv neeg them nyiaj

Kev tsim khoom loj

Pom zoo:

• Automated loading system
• Kev sib xyaw ntawm cov kab ntau lawm

4. Qhov yuav tsum tau muaj tseeb

Hom hydraulic kheej kheej yuav tsum:

• H6-H8 kam rau ua
• Ra0.2-Ra0.4μm nto tiav

Cov ntawv thov precision siab dua yuav xav tau:

• Cov cuab yeej tshwj xeeb
• Kev ntsuas ntxiv
• Txheej txheem optimization

Vim Li Cas Xaiv Liruite Ntev Stroke Honing Solution?

1. tsom rau Honing Technology

Liruite tau tsom mus rau honing tshuab tshawb fawb, kev loj hlob thiab kev tsim khoom txij li xyoo 2010.

Lub tuam txhab muab:

• CNC kab rov tav honing tshuab
• Hydraulic lub tog raj kheej honing daws
• Qhov sib sib zog nqus honing khoom
• Customized honing systems

2. Ntev Stroke Machining Kev

Ntev stroke machining yuav tsum muaj kev paub hauv:

• Tshuab qauv tsim
• Kev xaiv cuab yeej
• Fixture tsim
• Kev kho cov txheej txheem

Liruite txhawb cov ntawv thov mus txog:

• 10000mm txheem stroke
• 20000mm customized stroke

3. Customized Engineering Muaj peev xwm

Txhua qhov project ntev lub tog raj kheej txawv.

Liruite muab cov kev daws teeb meem customized suav nrog:

• Tshuab ntev
• Ntog qhov ntau
• Fixture tsim
• Honing cuab yeej
• Tswj qhov system

4. Kev teeb tsa lub tshuab ruaj khov

Cov khoom tseem ceeb muaj xws li:

• Schneider hluav taws xob Cheebtsam
• NSK bearings
• Customized Liruite honing cuab yeej
• Servo pub system
• Peb -level filtration system

5. Ua kom tiav Technical Support

Liruite muab kev txhawb nqa los ntawm:

Ua ntej yuav khoom

Kev soj ntsuam ntawm daim ntawv thov

Tshuab pom zoo

Kev tsim khoom

Cov khoom siv ntau lawm

Kev soj ntsuam zoo

Tom qab xa khoom

Kev teeb tsa

Kev ua haujlwm

Kev cob qhia tus neeg ua haujlwm

FAQ

Liruite Ntev Stroke Honing Solution

Ntev stroke lub tog raj kheej machining yog kev sib txuas ntawm kev tswj xyuas qhov tseeb, tshuab rigidity thiab cov txheej txheem kev paub.

Liruite ua ke CNC kab rov tav honing tshuab, servo- tswj cov tshuab thiab kev tsim kho engineering muaj peev xwm los muab cov kev daws teeb meem txhim khu kev qha rau hydraulic lub tog raj kheej cov tuam txhab, cov khoom siv hnyav thiab cov tuam txhab kev lag luam.

Los ntawm ob peb -meter engineering cylinders mus rau 20-meter hydraulic hoists, Liruite tsim cov cuab yeej raws li txhua tus neeg siv khoom xav tau, pab cov tuam txhab ua tiav cov khoom lag luam ruaj khov, kev ua haujlwm zoo ib yam thiab cov khoom siv ua haujlwm ntev dua.